Our Success Stories
Case studies that show how we have created superior solutions for industrial safety. This includes confined space management, turnaround support, emergency response teams and offshore industrial safety solutions - call Total Safety UK today.
CLIENT
CASE STUDY
TURNAROUND SUPPORT
Our first class industrial safety expertise in action
Client Objectives
This case study explores how Total Safety UK, successfully partnered with a prominent petrochemical plant to deliver a safe, compliant, and on-time turnaround.
With objectives centered on stringent safety measures, regulatory compliance, and adherence to budget constraints, Total Safety UK was tasked with overseeing the critical aspects of this complex operation.
Through meticulous planning, innovative safety solutions, and effective project management, our team ensured the turnaround was executed flawlessly, setting a new benchmark for safety and efficiency in the industry.
Our Solutions
Specialised Safety Personnel
Total Safety was contracted to provide skilled and competent standby personnel to support the execution of their Turnaround (TAR) event.
Total Safety supplied two trained and competent operatives who supported the TAR event over a three-week period.
These operatives were specifically selected and trained to meet the requirements of the event, ensuring they could effectively contribute to the safe and efficient execution of the TAR activities.
Breathing Air
As part of our TAR support, we provided Breathing Air support to the client by deploying Blackline G7 EXO units, the industry's leading direct-to-cloud area gas monitors.
These units offer unparalleled battery life, dependable connectivity, and accurate gas detection, ensuring comprehensive site protection.
A total of 65 units were deployed at the site, each configured with a standard 4-gas setup.
Total Safety was responsible for the management and maintenance of these units, while the clients’ permit office and management team were granted portal access for real-time monitoring and oversight.
Client Benefits
Through careful planning, thorough risk management, and dedicated supervision, Total Safety successfully supported the TAR event. The event was completed safely, with no incidents reported, demonstrating Total Safety’s commitment to delivering high-quality safety services in challenging industrial environments.
The deployment of G7 EXO units as part of our TAR support offered several key benefits to the client:
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Enhanced safety and protection
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Improved operational efficiency
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Real-time monitoring and decision-making
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Streamlined management and maintenance
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Comprehensive coverage in harsh conditions
Contact our UK Safety Experts today to discuss your industrial safety requirements
CLIENT
CASE STUDY
OUTAGE SUPPORT
EMERGENCY RESPONSE TEAMS
Our first class industrial safety expertise in action
Client Objectives
As one of the largest waste management companies in the UK, our client offers a range of environmental and waste management services that aims to divert 320,000 tonnes of waste away from landfill each year to generate electricity for the national grid.
Our clients’ main objectives was to deliver the April/May 2024 annual 14-day maintenance outage in a timely, compliant, and safe manner whilst meeting financial budget expectations.
Our Solutions
Emergency Response Teams
Our specialist safety personnel are highly trained and experienced individuals who have worked within this industry for many years. They provided on-site rescue, medical support, rescue plan development,
safe means of access and egress in difficult to reach environments.
They provided on-site rescue, medical support, rescue plan development, safe means of access and egress in difficult to reach environments.
We also provided atmospheric testing and training of on-site personnel who failed to demonstrate the correct level of competency and provided a comprehensive safety brief at the daily executive meeting.
Not all ERT teams are the same; Total Safety members are trained to FREC 3/4 for medical interventions, Rope Access, C&G High Risk and Emergency Rescue & Recovery 6160-03 / 08.
Continuous patrols provided a high visibility presence and gave the confidence to the client.
Client Benefits - ERT
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Immediate response for medical interventions and rescue
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State of the art equipment bought specifically for this site
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Team familiarity with all entries
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Rescue Plan development
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Rescues practiced to ensure compliance & Continuous Professional Development
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Confined space risk assessments compiled
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Authorised Atmospheric Gas Testing
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Entries supported by CCSM and Total Safety entry controllers
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CPD rigorously undertaken to maintain competency
Client testimonial
”I would like to thank Total Safety and the team provided for this outage, for their input and collaboration over the past three weeks and look forward to maintaining a close relationship in future”.
CLIENT
CASE STUDY
OFFSHORE
Our first class industrial safety expertise in action
Project Overview
The Brent field, located in the North Sea, is one of the most prolific oil and gas reserves operated by Shell UK Limited. With decades of successful extraction, the field's decommissioning phase has commenced, including seabed debris surveys in preparation for a full clearance. Our client undertook these surveys within 500mzones around the Brent platforms — Alpha, Bravo, Charlie, and Delta. Given the potential hazards associated with hydrogen sulphide (H2S) exposure, Total Safety was contracted to develop and implement a comprehensive H2S Contingency Plan to protect personnel and ensure safe operations in this high-risk environment
Client Challenges
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H2S Exposure Risks - H2S is a toxic gas that poses severe health risks to personnel. Given its presence in the Brent Charlie 100m zone, safety protocols were essential to prevent exposure through inhalation and to mitigate any emergency related to accidental gas release.
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Operational Scope and Site Conditions - The Brent platforms span various zones, each with unique debris and gas hazards. Precautionary measures required meticulous planning and effective monitoring to protect personnel from potential gas exposure.
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Training Requirements - Effective use of respiratory protective equipment (RPE) and awareness of H2S hazards were critical to maintaining a safe working environment. Therefore, tailored training was necessary to equip personnel with the skills to handle potential H2S exposure emergencies.
Our Approach & Solutions
Emergency Response Teams
Total Safety implemented a thorough H2SContingency Plan, which included the installation of gas detection systems, setting up emergency muster points, and defining evacuation procedures. The plan provided detailed guidance on detecting and responding to any H2S release, with set alarm thresholds at 5 ppm (low) and 10 ppm (high)to ensure prompt response and evacuation measures.
On-Site and Quayside Training for Crew
All personnel received H2S awareness training before work commenced. Training covered critical aspects such as the properties of H2S, detection techniques, and the use of personal H2S gas detectors.
Emergency procedures, including donning and doffing of RPE, were demonstrated to ensure personnel could respond swiftly in case of a gas release.
CLIENT
CASE STUDY
OFFSHORE
Our first class industrial safety expertise in action
Deployment of Specialised Detection and Safety Equipment Regular
Total Safety supplied both fixed and portable H2Sdetection systems, such as BlacklineSafety G7 EXO and Honeywell BW Clip personal detectors, to continuously monitor H2S levels.
Emergency life-support apparatus (ELSA) and self-contained breathing apparatus (SCBA) were strategically placed at muster points for immediate use.
Regular Equipment Inspections and Safety Drills
Project Outcomes
Enhanced Safety Measures
The contingency plan successfully established a robust safety framework, minimising personnel exposure risks to H2S. With real-time monitoring and clear response protocols, personnel were equipped to detect and respond to gas hazards effectively.
Increased Preparedness Through Training & Drills
Total Safety’s targeted training sessions significantly increased crew awareness and competence in H2Shazard management, ensuring a safer work environment. The training sessions were instrumental in familiarizing personnel with emergency procedures and equipment.
Operational Continuity With Safety Assurance
The project proceeded smoothly, with no recorded incidents of H2S exposure thanks to Total Safety’s proactive measures and regular system checks. This approach minimised downtime, allowing our client to complete its debris survey activities safely and efficiently.
Daily and weekly inspections of all RPE and gas detection systems were mandated to ensure equipment reliability. A structured maintenance protocol was followed, with specific drills and routines for emergency response team members to practice H2S evacuation and monitoring procedures.
Through detailed planning, targeted training, and real-time monitoring, Total Safety ensured a secure environment for high-risk offshore operations, protecting all personnel during this critical phase of the Brent field's decommissioning.
Contact our UK Safety Experts today to discuss your industrial safety requirements
CLIENT
CASE STUDY
HEALTH & SAFETY PERSONNEL
Our first class industrial safety expertise in action
Project Overview
During a critical 11-week turnaround (TAR) at their St Fergus facility, our client embarked on extensive maintenance and inspection activities involving high risk tasks such as pipeline work and handling hazardous materials.
To ensure the highest safety standards, they required additional specialised health and safety personnel.
The client selected Total Safety due to our expertise in safety equipment, health and safety personnel and proven capability in supplying and servicing critical safety equipment.
Client Challenges
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Complex Safety Requirements: Managing multiple high risk activities which simultaneously demanded rigorous safety protocols.
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Resource Augmentation: The existing health and safety team needed additional support to handle the increased workload.
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Equipment Provisioning: Ensuring all safety equipment was calibrated and checked ready for use.
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Contractor Welfare: Overseeing the wellbeing of all contractors on site during intensive operations.
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Our Approach & Solutions
Health And Safety Adviser
We deployed an experienced health and safety advisor to integrate with the client's advisors, bringing specialised skills and equipment. Key responsibilities included:
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Audits & Compliance: Conducting thorough safety audits to ensure compliance with all health and safety regulations
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Equipment Management: Performing bumptesting and calibration of gas monitoringequipment. Total Safety advisors set up andmonitored airline breathing apparatussystems.
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Safety Monitoring: Carrying out Atmospheric Gas Testing (AGT) and managing Material Safety Data Sheets(MSDS). Total Safety advisors prepared near miss reports to proactively address potential hazards.
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Site Operations: Assisting with NORM sampling and isolation of radioactive sources. Total Safety advisors were involved in confined space working, breaking of containment, insertion and removal of the stat tool into the PIG receiver.
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Emergency Preparedness: Total Safety advisors set up and replaced fire hoses and conducted fire watcher training.
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Contractor Welfare: Total Safety advisors ensured the wellbeing of contractors. Through providing first aid support and regular walk arounds.
Project Outcomes
Successful Turnaround Completion
The TAR was executed successfully withoutany major incidents.
Zero Lost Time Injuries
Our client achieved a flawless safety record with no lost time due to injuries.
Enhanced Safety Practices
Our advisors’ fresh perspective led to the identification and implementation of safety improvements.
Strengthened On Site Support
We provided vital assistance to the existing health and safety team, ensuring comprehensive coverage.
Total Safetys’ partnership with the client during the St Fergus TAR exemplifies our commitment to safety and operational excellence. By supplying top-tier equipment and experienced personnel, we not only met but exceeded the client's safety objectives, contributing to a seamless and incident-free turnaround.
